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If it's not just a cardboard box, what is it?
Why is it? |
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A High-Tech Engineered Material.
What may come as a big surprise to many is that the ever-present corrugated "cardboard box" is high-tech:
 Ongoing R&D programs continuously improve such characteristics as strength-to-weight ratios, printability, moisture barriers and
recyclability. |
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Corrugated
components, designs and end products are manufactured on sophisticated, automatic equipment that reduces costs and ensures consistent performance.
The vast majority of corrugated products are designed and prototyped with advanced, computer-aided design and manufacturing systems, providing customers with the best and most cost-effective solutions to their packaging challenges.
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Infinitely Customizable.
Corrugated offers thousands of possible combinations of board types, flute sizes (caliper), basis weight, adhesives, treatment and coatings, including flame retardant and static control protection.
Corrugated is the only rigid shipping container and packaging medium that can be cut and folded into an infinite variety of shapes and sizes and direct-printed with high-resolution color graphics (including lithography, flexography and silk screening).
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And corrugated is not just for displays and boxes. Other uses include low-cost, one-way recyclable pallets, retail bulk bins, and lightweight castles that children can build themselves.
There are hundreds of basic designs and thousands of adaptations, each chosen on the basis of proven experience and the proposed use of the product.
Corrugated is routinely custom-designed to fit specific product protection, shelf space and shipping density requirements (including inner packaging that prevents shifting).
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Tenaciously Protective.
Corrugated combines structural rigidity with superior cushioning qualities. Containers, packages and pallets nest products in an optimally protective environment, so even heavy or fragile contents arrive undamaged.
Corrugated offers excellent tear, tensile and burst strength to withstand shipping pressures. It resists impact, drop and vibration damage while offering uniform stacking and weight distribution so the load stays put, regardless of the form of transportation. |
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Corrugated can be designed to contain flowable, granular or loose bulk products and even hazardous materials. It is also used to ship liquids and fresh foods, with the addition of removable plastic or waxed liners which serve as moisture barriers.
All this from a material that is lightweight, low-cost and recyclable.
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Graphically Appealing.
Corrugated containers and packaging are mobile billboards that create product image wherever they travel. Corrugated displays are eye-catching modular units that can be set up quickly and recycled at the end of a promotion.
Corrugated is a very flexible medium that accommodates a wide range of printing options to support the end-use requirement: |
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 Offset lithography and rotogravure (high-volume).
Flexography or letterpress (shorter runs)
Silk screening (displays)
Corrugated can be direct printed in plant or manufactured
with high-end process color graphics.
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Preeminently
Cost-Effective.
One of the least expensive containers ever developed, the overall cost of corrugated shipping containers is usually between one percent and four percent of the value of the goods they carry.
The cost of labor and tools required to produce, fill, and move the container is low. The cost of shipping is low, due to lower weights and higher fill densities than alternative packaging. The trend toward light weighting will continue to drive down shipping costs.
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Low
raw material costs and mass production of corrugated
containers makes them particularly cost-efficient. The
ultimate contribution to cost reduction is when corrugated is
used as an all-in-one shipping, storage, advertising and
display medium - a growing trend both in warehouse and other
retail stores.
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Environmentally Responsible.
Corrugated, made from a natural renewable resource, has a great environmental record. Corrugated is frequently manufactured using high percentages of secondary fiber (including old corrugated containers, kraft, old newspapers and even straw), thereby diverting these materials from the municipal solid waste stream.
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In
2004, more than 24 million tons of corrugated were recovered
and recycled in the U.S. -- that's 73 percent of all
containerboard produced in the same year. Corrugated has the
best recycling rate of any packaging material used
today.
In addition, the use of corrugated constructions with
high-performance linerboard has led to a significant overall
reduction in basis weight and a significant source reduction
of raw materials.
Water-based inks are now used almost exclusively for printing
graphics on corrugated containers, avoiding the use of
lead-based inks and solvents which pollute the air and the
water used to wash down printing equipment between color
changes.
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Website
by 
BrowseKerala.com |
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